Cutting edge oil and fluid management  

Transformer Oil Analysis

Transformer Oil Analysis

Ever wondered what keeps those giant transformers humming smoothly? Well, besides the metal parts, there’s something crucial inside—transformer oil. And checking up on that oil? That’s what we call transformer oil analysis.

Transformer oil analysis is a vital diagnostic process that provides crucial insights into the condition of transformer oil, offering a window into the operational health of these indispensable electrical components.

At the core of any transformer lie several crucial elements: the core itself, the windings, and insulation materials such as paper and oil. These components work in tandem to ensure the smooth and efficient functioning of the transformer. Paper insulation provides structural support to the windings, while transformer oil serves a dual role as both an electrical insulator and a coolant. This oil not only prevents electrical breakdowns but also plays a pivotal role in dissipating the heat generated during operation, ensuring the transformer functions optimally.

Now, why fuss over analysing this oil? Think of it as a health check. Transformer oil analysis plays a critical role in maintaining the health of this oil. Regular analysis serves as a preventive health check, identifying potential faults and degradation before they escalate into larger issues that could compromise the transformer’s performance. Parameters examined during these analyses include breakdown voltage (BDV), interfacial tension (IFT), water content, acidity, and dissolved gas analysis (DGA). BDV assesses the oil’s dielectric strength, IFT monitors its ability to separate from water, and controlling water content is essential to mitigate risks associated with excessive moisture.

The goal here? Spot the troublemakers before they cause chaos. The primary objective of transformer oil analysis is early fault detection, prolonging the transformer’s life, and enabling predictive maintenance. Collecting samples for analysis requires meticulous handling to ensure a representative sample reaches the laboratory for comprehensive scrutiny.

Reports generated from these analyses present a detailed snapshot of the oil’s condition, including concentrations of gases, moisture levels, acidity, and other critical parameters. These reports serve as valuable tools for informed decision-making regarding the maintenance and operational aspects of transformers.

Looking ahead, the future of transformer oil analysis holds exciting possibilities. Advancements in sensing technologies, the integration of the Internet of Things (IoT), and predictive analytics promise to revolutionize monitoring capabilities. These innovations aim to enhance accuracy, enable real-time data collection, and facilitate immediate responses to changes, thereby bolstering overall system reliability.

In summary, transformer oil analysis is a linchpin in the realm of preventive maintenance for transformers. It offers invaluable insights into their health, ensuring operational efficiency, reducing unexpected failures, and ultimately prolonging the lifespan of these critical electrical components.

DGA sample report

Sample report

Transformer Oil Dielectric Analysis is an essential part of a Cost-Efficient Maintenance Program. It is well known that regular oil analysis is useful in monitoring the condition of engines, turbines and other oil lubricated equipment. The same can be said for transformer oils used to insulate many transformers and other electrical distribution equipment. The analysis of insulating oils provides information about the oil, but also enables the detection of other possible problems, including contact arcing, aging insulating paper and other latent faults and is an indispensable part of a cost-efficient electrical maintenance program.

Dielectric analysis – strength:

The dielectric strength of transformer oil is defined as the maximum voltage that can be applied across the fluid without electrical breakdown. Because transformer oils are designed to provide electrical insulation under high electrical fields, any significant reduction in the dielectric strength may indicate that the oil is no longer capable of performing this vital function. Some of the things that can result in a reduction in dielectric strength include polar contaminants, such as water, oil degradation by-products and cellulose paper breakdown.

Standard Test Package

dielectric analysis

transformer oil dielectric analysis

Click here to purchase your dielectric sample analysis kit online

Dielectric analysis – download brochure here

transformer oil analysis

global locations

Find a location near you

australia

We provide Australia-wide oil analysis and condition monitoring services to a wide range of industries.

 

LEARN MORE

southeast asia

Multiple oil analysis labs in Indonesia with provision of condition monitoring services throughout South-East Asia

 

LEARN MORE

africa

We are rapidly expanding in Africa, with recently added locations in Botswana and Ghana…

 

LEARN MORE